Choosing the Right Crash Cushion for Highway Protection

As traffic volumes increase and roadway designs evolve, ensuring the safety of motorists becomes even more critical. One of the most effective tools in highway safety is the crash cushion—a life-saving device engineered to reduce the severity of vehicle collisions. These systems are strategically placed in high-risk areas to absorb impact energy and protect both drivers and surrounding infrastructure.

Understanding how to choose the right crash cushion for a specific highway application is essential for engineers, planners, and transportation agencies tasked with public safety.


What Is a Crash Cushion?

A crash cushion, also known as an impact attenuator, is a protective safety device installed in front of fixed objects on roads, such as concrete barriers, toll booths, bridge piers, and construction zones. Its purpose is to absorb the kinetic energy of a vehicle during a collision, reducing injury to occupants and minimizing damage to vehicles and structures.

Crash cushions are specifically designed to either decelerate errant vehicles to a stop or redirect them safely away from the hazard. The best systems provide both energy absorption and redirection capabilities.


Key Considerations for Selecting a Crash Cushion

1. Location and Traffic Conditions

The volume and speed of traffic in the intended location play a key role in determining the type of crash cushion needed. High-speed highways, urban interchanges, and temporary work zones each present different risks that require tailored protection solutions.

2. Permanent vs. Temporary Use

  • Permanent crash cushions are anchored to the ground and often used in areas with consistent, long-term traffic flow—like toll plazas or bridge ends.
  • Temporary crash cushions are used in construction zones or short-term projects and are often portable and reusable.

Choosing the right type depends on the duration and nature of the roadway environment.

3. System Performance Rating

Crash cushions are tested and rated according to standards set by regulatory bodies like the Manual for Assessing Safety Hardware (MASH) or the National Cooperative Highway Research Program (NCHRP) Report 350. Be sure to select systems that meet or exceed these standards for the specific site application.

4. Site Space and Geometry

Available space significantly influences which crash cushion can be installed. Some systems require a long run-out area to safely absorb a vehicle’s momentum, while others are compact and suitable for constrained locations.

5. Maintenance Requirements

Consider the ease and frequency of maintenance. Some crash cushions are designed for quick reset after minor impacts, while others require significant repair or replacement. Reduced downtime is especially important for busy highways and critical routes.


Types of Crash Cushions

1. Gating Crash Cushions

Gating systems allow vehicles to pass through from the side under certain conditions. These are typically used in locations with adequate clear zones and where side impacts are less likely to result in harm.

2. Non-Gating Crash Cushions

Non-gating systems prevent penetration from all sides and are ideal for locations where side impacts could pose serious risk, such as near overpasses or narrow medians.

3. Redirective Crash Cushions

These systems safely redirect vehicles away from the hazard upon impact, helping avoid secondary collisions or rebound into live traffic lanes.


Importance of Professional Assessment

Selecting the right crash cushion involves more than choosing a product off the shelf. It requires professional evaluation of traffic patterns, collision history, road geometry, and potential hazard severity. Consulting with traffic engineers and safety experts ensures the chosen system delivers optimal protection and complies with all applicable guidelines.


Crash cushions are a vital part of modern highway safety strategies. By mitigating the force of impact and directing vehicles away from danger, they not only save lives but also reduce the costs associated with severe roadway accidents. Whether you’re designing a new highway interchange or upgrading safety features in an existing work zone, choosing the right crash cushion is a crucial investment in public safety.

Careful selection based on site-specific needs, regulatory compliance, and future maintenance plans ensures long-term effectiveness—and most importantly, helps keep drivers safe on the road.

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